Skin Effect Explained. Why many fine strands (the finer the better) are better than fewer (or one) strand(s). Hobby wire (good hobby wire) is more costly than your garden variety speaker and automotive wire because of it’s higher strand count and surface area. Particularly between an ESC and Motor. Read more:
Wire Caculator AWG to Curcular Mils
A calculator published by the Mogami company. It is helpful to understand wire size a little better. For example, a solid core 22 gauge wire has a different overall diameter if it’s 16 strand or 32 strand or 198 strand. Don’t get fooled into thinking AWG is the diameter of your wire regardless of strand count. Actually as the strand count of multi strand wire gets higher and higher, the overall diameter of the cable gets smaller. Think of it this way, the smaller the wire, the smaller the air pockets or gaps in the bundles of copper become. In other words the wire bundle becomes more and more dense. I run into people from time to time that think it’s as simple as measuring OD of the bundle, some get quite insistent defending their theory. We’ll perhaps they are just wishful souls dreaming about how great the world would be if it was as simple as they wish it was? Below is a handy site to help you figure out what size your wire (or any wire we sell) really is. It’s not super simple but you can work it out and learn something.
If you run across any interesting calculators please forward them to me.
Wire Resistance and Voltage Drop Calculator
Jeff Lucius provides us with his Voltage Drop Calculator. An excellent site to help understand why wire size maters. If you have a 1000kv outrunner and your voltage drop across wires and connectors is .5v then your losing 500 prop RPM. Yikes!
“Good Evening Mr. Dave: My Name is Stephen Hamilton; I’m one of the Flying Hamiltons; which is my brother Jordan, and my dad. We have using your products for years now, and you are our exclusive supplier of batteries, switches, custom harness, and extensions. We are also flying electrics, and foamies… We also as a family travel to all of the IMAC meets in the south-east region. I’m currently in 2nd place points wise for my region, and took 3rd at the USA NATS this summer in Muncie…Enclosed are two pictures of my Velox 35%. All Radical RC battery packs, switches, and custom wire ext.
Sincerely,
Stephen Hamilton
Flying Hamiltons”
August 2004